High Voltage Transformer Components & Parts
Our Dallas, Texas facility stocks an extensive inventory of complete parts kits and critical raw materials—including arc-resistant contact tips, phenolic insulation products, and oil breaker grid plate materials—ensuring efficient, just-in-time delivery and responsive support.
Each component we manufacture is produced under ISO 9001:2015 quality system standards and backed by decades of specialized experience in power transformer component engineering for both utility and industrial markets.
Components for Transformers & Electrical Substations
With our experienced workforce, wide range of machinery, integrated manufacturing systems systems, ISO 9001:2015 certification, and Continuous Improvement philosophy, we strive to lead the industry with the shortest lead times and highest quality products. In addition to parts kits, we manufacture a line of Transformer Health Products® designed to increase transformer reliability and life while lowering the cost of maintenance.
Reverse Engineering & Component Re-Design
The reverse engineering process includes a 3-D precision assessment of component geometry, complete disassembly and modeling of the component in Pro-E and thorough analysis of materials used by the original equipment manufacturer. Other related services provided include redesign and material upgrades to current technology for enhanced performance.
Load Tap Changer (LTC) Expertise
Utilizing the latest contact design theory, Prolec GE Waukesha can successfully redesign contacts for a variety of reasons: increased current rating, extended service life, facilitation of installation and alignment. Our nationally recognized ELR® Series contact design increases the maximum current rating of contacts, eliminating heating and coking (carbon build-up). Additionally, we perform LTC failure analysis reporting, LTC maintenance training and complete LTC conversions & overhauls.
Our customer base is always looking for opportunities to improve product reliability and reduce maintenance costs. Our position as a service partner with the same goals and objectives gives us an opportunity to grow and continually expand the areas where we can offer new substation product and service solutions, matching our capabilities with our customer’s needs to achieve higher levels of value-added processes.
